Automatic Linear Tunnel type Washing machine

Automatic Linear Tunnel Type Bottle & Vial Washing Machine

Precision Cleaning Solutions: From Economical F-Series to Premium H-Series.

At HMEC Machines (www.hmecmachines.com), we are dedicated to engineering advanced packaging and cleaning solutions for the pharmaceutical, food, and cosmetic industries. We understand that washing is the most critical process in production; therefore, our machines are designed to ensure 100% particulate-free and sterile containers.

Our Linear Tunnel Type Washing Machine represents the pinnacle of our washing technology. Designed for both glass/plastic bottles and vials, this machine utilizes a continuous linear transport system to subject containers to multiple washing cycles (air, water, and distilled water) to meet strict GMP and FDA standards.

Working Principle for Linear Tunnel Type Bottle / Vial Washing Machine

The HMEC Linear Tunnel Type Washing Machine operates on a continuous, high-precision system to ensure absolute container cleanliness.

Linear Transport: Containers (bottles or vials) are secured in a smooth, pocket-based gripping system and fed into the machine via a continuous linear transport. This ensures stable, gentle movement and minimizes the risk of breakage or scratching throughout the process.
Multi-Stage Cleaning: As the containers move along the linear path, they pass through multiple dedicated washing zones (up to 4 to 6 customizable zones).
Intensive Internal and External Wash: The containers are subjected to a sequence of up to 5 internal and 2 external washing cycles. These cycles use various media, including high-pressure Compressed Air, Recirculated Water, and purified media like DM Water and Water for Injection (WFI), to thoroughly dislodge and remove all particulates and residues, preparing the containers for a sterile filling environment.

Type of Linear Tunnel Type Washing Machine by HMEC Machines

We offer a versatile range of tunnel washers categorized by budget, speed, and automation, structured into series ranging from Functional/Budget to High-Performance/Premium.

On basis of Series and Features:

Series	Class / Sub-Series	Key Differentiator	Automation / Control
F	Functional / Budget Class	Basic machine, robust mechanical performance; ideal for startups.	Basic Control
E	Budget Build (Includes Ef and Ed sub-series)	Cost-effective machines, with enhanced build quality (Ef) or PLC HMI integration (Ed).	PLC + HMI
D	Premium Build (Includes De and Dd sub-series)	High-quality, premium build machines with PLC HMI integration (De) for demanding production environments.	PLC + HMI
C	SCADA Class (Includes Ce and Cd sub-series)	Advanced models featuring SCADA for comprehensive data monitoring; includes premium features and functionality (Cd).	PLC + HMI & SCADA
H	High-Performance / Premium Class	Our flagship series for large-scale production; heavy-duty aesthetics and highest regulatory compliance.	SCADA & 21 CFR Part 11

On the basis of Speed (Output Capacity):

Our machines are available with a customizable output range, typically from 60 Bottles Per Minute (BPM) up to 300 BPM.

60 BPM: Ideal for pilot plants and small-scale batch production.
90 BPM
120 BPM: Excellent for small to medium batch production.
150 BPM: The industry standard for steady, continuous output.
240 BPM: High-speed configuration for mass production environments.

Machine Video Links :

Sailent Feature

Linear Transport System: A smooth, pocket-based gripping system ensures bottles and vials travel gently through the washing zones, minimizing breakage and scratching.
Multi-Zone Washing: Configurable washing cycles including Recycled Water, DM Water, WFI (Water for Injection), and Compressed Air.
GMP Compliant Design: All contact parts are made from SS316L; the main frame is SS304. The design is crevice-free to prevent bacterial growth.
Water Saving Technology: Intelligent recirculation pumps reduce water consumption without compromising cleaning quality.
Safety Interlocks: Automatic machine stop in case of low water pressure, bottle jamming, or open doors.
Quick Changeover: Designed for easy adjustment between different bottle sizes with minimal tooling required.

Technical Specification

Technical specs for linear tunnel type bottle vial washing machine -
Features	Specification
Model name	Hm 2025 LTW - ff 120	Hm 2025 LTW - ee 120	Hm 2025 LTW - ce 120
Speed	90 - 120 bpm	90 - 120 bpm	90 - 120 bpm
Channels	10 pockets per channel	10 pockets per channel	10 pockets per channel
Machine dimension ( L x W x H in mm )	~2750mm x 1800mm x 2200mm
Features	basic	With plc hmi system	With plc hmi and scada , ipc
Power	440v 3 phase 50hz ,
Water consumption	450 Liters/hour to 600 litres/hour